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Caps SA

Manufacturer of Caps

Taking You Step By Step Through Our Manufacturing Process

Caps South Africa is a Caps Manufacturer in South Africa. Apart from importing high quality headwear from countries like China and India. We also Locally Manufacture Caps right hear in South Africa. With our factory located in KwaZulu Natal we manufacture a wide range of garments and headwear including Caps. Visors, Bucket Hats and Beanies. Follow our process below from start to finish.

 

Growing Cotton

Growing Cotton

First things first, cotton needs to grow. Farmers plant cotton seeds in large fields. It takes several months of sunshine and watering for the cotton plants to fully grow.

Harvesting Cotton

Harvesting Cotton

But once the cotton plants are mature, big machines go into the fields and pick all the fluffy cotton balls.

Cleaning Cotton

Cleaning Cotton

Then the picked cotton goes through a machine that cleans it and gets rid of all the unnecessary bits like seeds, leaves, and twigs.

Spinning Yarn

Spinning Yarn

Next, the cleaned cotton gets spun into yarn. It goes through a spinning machine that twists and turns it until it becomes long strands of yarn.

Knitting Yarn

Knitting Yarn

The yarn is then knit or woven into fabric. Imagine a giant sewing machine going back and forth super fast, creating a big sheet of fabric.

Dying yarn

Dying Yarn

If the garments is going to be any color other than white, the yarn will be dyed. Big vats of color are used to soak the yarn until it changes to the desired shade.

Cutting Fabric

Cutting & Sewing

Designers cut out pieces of fabric based on garment patterns. Then, these pieces are sewn together to create the garment.

Quality Checks

Quality Checks

Before it can be sent to stores, each garment goes through a quality check to make sure there are no defects or issues.

Packaging

Packaging

Finally, the garments get folded, packed in boxes, and shipped to stores or directly to customers.

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